Heat Staking Systems and Joining Systems for Plastic Assembly

Announcing...our newest product, 3 years in the making, created with 24 years of experience the........

NEW! SPECTRUM SERIES!!!

See our NEW line of thermal presses for Heatstaking and other sealing operations! New compact design!

Standard Heat Staking Machines

• TS-100: Arbor Style Press
• EZ/500: 1/4 Ton Press
• MP/500: 1/4 Ton Press w/ Microprocessor
• High-Tonnage Press
• Four Posts Heavy Duty Systems
• Bench Top Rotary Tables for Thermal Assembly Systems

Custom Heatstaking Systems

• Custom Rotary Systems for thermal and ultrasonic assembly

Sonitek's thermal assembly systems are versatile and can be customized for your specific application!

• Swaging and encapsulation.
• Installing Threaded Inserts and other metal components into plastic.
• Heat Sealing connectors (HSC) to printed circuit boards (PCB) and liquid crystal displays (LCD), and other substrates.
• ot-Knife Degating/Gate Tamping
  
  
• Cold Air Staking:
  Heat Staking Plastic Posts
  
  
• Date Coding/Branding
  
  Technical Design Guidelines:
  For Thermal Assembly Joint Design
  
  Thermal Actuators for System Integrators
  

• Integrated Ultrasonic Welders
• Model S840: 20 kHz, 900w, 120v
• Model S870: 20 kHz, 1500w, 240v, 1 ph
• Technical Design Guidelines
• For ultrasonic welding (pdf)
• For ultrasonic joint design
• Coin/Card Encapsulation
• Horns:
  
• Standard Designs
• Custom Designs
• Refurbished

For Sonitek, Branson, Dukane or any other ultrasonic welder make/model, in any frequency!

• Sound Enclosures
• Fixtures we build all of our fixtures in house!
• Converters/Boosters:
• New Boosters
• Used Boosters
• New Converters
• Used Converters

NEW! Sonitek Air Presses - See our new line of Air Presses!

Other Systems:

• Clamshell/ Blister Pack Sealing
• Corrugated Welders
• Film Feeders
• Custom Rotary Systems for thermal and ultrasonic assembly