Sonitek’s Spectrum Series ULTRA models: READY FOR “PLUG AND PLAY”!

The Spectrum ULTRA Series thermal press is our new advanced compact bench top system with easy to use COLOR touch screen controls (HMI). This more advanced model provides closed loop process controls and process parameter windows and also allows for additional options and accessories for better control and use while heatstaking.
Available in either 120V or 240V (50/60Hz) and with three different force models the Spectrum Ultra Series Heatstaking Press system is an ideal compact bench-top system for all thermal secondary and sealing operations. Press forces range from 0-1400 lbs depending on model chosen.
S-3 Thermal Press
S-5 Thermal Press
S-10 Thermal Press

Available in three sizes the ULTRA heatstaking press system is an ideal compact bench-top press for most precision thermal or heatstaking operations. Forces range from 0-1400 lbs depending on model chosen and they are available with up to TWELVE integrated temperature controllers!

Available Models:

S-3 Thermal Press
S-5 Thermal Press
S-10 Thermal Press

ULTRA S-3

ULTRA S-5

ULTRA S-10

Up to 325 pounds of force.
Up to 510 pounds of force.
Up to 1400 pounds of force.

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All Sonitek Thermal Presses are available with these standard features and additional options:

KEY Features:

  • Multi bolt hole circle patterns in base for mounting lower jigs/fixtures.
  • Rugged head assembly with non-rotation designs.
  • Pre-drilled and Counterbored through holes for easy upper tool mounting.
  • Micro-adjustable positive stop standard
  • Pre-lubricated cylinder is suitable for oil free use.
  • All presses are virtually maintenance-free as all moving parts are mounted in bushings and/or bearings.
  • Advanced controls through color HMI with password protection!
  • Two hand anti tie down safety circuitry on ALL bench-top models
  • Dual palm start buttons with optional Opto-Touch (Zero Force)
  • Air Filter & Regulator with Tag out /Lock out.
  • Adjustable nomenclature for optimizing process including gross head height, stroke in .001” increments, pressing forces, and stroke speeds.
  • Easy change over to different tool and part heights via height adjustment crank with lock.
  • Easy upper tool mount options including optional quick change precision dovetails with standard mounting plate.   
  • Parts counter option (resettable) available on all models
  • Velocity and Distance Control using Sonitek’s NEW Proprietary optional VCU Device (Velocity & Distance Control Unit) Patent Pending.
  • Optional base-mounted leveling plate for fixture squaring.

Sonitek's NEW Spectrum Series Heatstaking Presses are cleverly designed to help you reduce the cost of both implementation and actual production in your assembly and pressing operations!
These small compact presses are ideal when precision matters for small heatstaking & sealing, forming, insertion, swaging, riveting membrane sealing or any other task that may require the use of compact precision assembly presses for your production floor! Since 1989, Sonitek has been producing high quality innovative and technologically advanced secondary assembly systems! Sonitek is the Market Leader for precise and innovative Heat Staking and Heat Sealing Systems & Tooling.

For more information about our Heatstaking Presses and the additional Sonitek products used in plastic assembly systems and joining operations please contact us today!

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