Insertion of Brass Inserts (how to install threaded inserts in plas...
$100
Unit price
/
Unavailable
Process Comparison: Ultrasonic vs. Thermal Insertion
| Ultrasonic Insert Installation | Thermal Insertion & Heat Staking |
| * Best for single-insert high-volume runs | * Best for multiple inserts processed simultaneously |
| * Generates heat via high-frequency mechanical friction | * Generates heat via precise, direct thermal transfer |
| * Ultra-fast cycle times (often under 1 second per insert) | * Slower cycle times, but optimized by multi-point tooling |
| * Restricted to a single plane per cycle | * Easily accommodates complex, multi-plane geometries |
| * Ideal for robust parts that can withstand high-frequency vibration | * Ideal for intricate, delicate components or sensitive electronics |
| * Creates a high-strength bond with excellent material displacement | * Delivers a low-stress bond with minimal residual plastic tension |
