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ServoStaker™ Servo Controlled Heat Staking Machine
$100
Unit price
/
Unavailable
Electric EXL Servo Heat Staking Machine
Revolutionizing Thermal Plastics Joining with Unmatched Precision, Efficiency, and Versatility
Why Choose ServoStaker?
✓ Precise Z Axis Profile Control
✓ 2000 lb Applied Force Capacity
✓ Multiple Auto Control Modes
✓ Integrated Temperature Controls
✓ Real-Time Monitoring and Trends
✓ Advanced Safety Features
✓ Customizable Units and Modes
✓ Parts & Lifecycle Counting
✓ Energy-Efficient Operation
✓ Modbus TCP Connectivity (Optional)
✓ Fully Customizable 4-Post Frame
ServoStaker vs. Traditional Pneumatic Systems
Control Mechanism
ServoStaker: Servo Motor with advanced profile control
Pneumatic: Compressed air
Precision
ServoStaker: High (Position, Velocity, Dwell control)
Pneumatic: Limited (mechanical stops)
Temperature Control
ServoStaker: 4–8 Integrated zones with auto-tuning
Pneumatic: Limited or separate control
Monitoring
ServoStaker: Real-time I/O, status, and temperature trends
Pneumatic: Limited monitoring capabilities
Built to Fit Your Parts: 4-Post Frame Design
The ServoStaker is engineered around a rigid 4-post frame system, so the machine adapts to your application instead of the other way around. We customize the width, length, and height to fit your parts, tooling, and production line.
No column means no throat depth limits. Oversized panels, deep fixtures, tall assemblies, inline automation cells – if it fits your process, we build the frame around it.
Standard Features
✓ Z Axis Profile Control
• Position, Velocity, Dwell control
• Rapid Approach, Seek, Final positioning
• Strip Delay and Process Home functions
• 2000 pound applied force capacity (inverse proportional)
✓ Manual Axis Control via Jog Mode
• Precision actuator control for profile development
• Real-time actuator position display
✓ Multiple Auto Control Modes
• Absolute
• Seek to Contact
• Stepping
• Stepping End
• Step By Force
• Stop At Force
• Step Retract
✓ 4 Integrated Temperature Controls & Outputs
• Easy multi-zone auto-tuning
• Dynamic heater output assignments
• OTA (Out of Temperature Cycle Limit) protection
✓ Thermal Runaway Protections
• Unplugged thermocouple detection
• Zone over/under temperature monitoring
• Incorrect output assignment detection (in development)
✓ Multi-Layer Password Protection
• Operator, Administrator, and Calibration access levels
✓ Real-Time I/O and System Status View with Cycle Report Display
✓ Real-Time Temperature Trend
• 10-second interval temperature capture for all zones
• Graphical display of auto-tuning and process temperatures
✓ Unit Selection (Fahrenheit / Celsius – Millimeter / Inch)
✓ Heat Bypass Mode
✓ Profile Control Dwell Timers
• Adjustable dwell timers between axis moves
• Enhanced heat, cooling, and strip delay control
✓ Parts & Lifecycle Count
• Resettable part counter for fault-free cycles
• Non-resettable lifecycle counter
Optional Upgrades
+ Y Axis Control (ServoSlide)
• Servo-controlled slide integrated with Z axis profile control
+ Up to 4 PPS (Parts Presence Sensors)
• Detect and verify part placement before staking
• Customizable activation based on application design
+ Slide (Manual)
• Load parts away from heated tooling
• Manually move parts under tooling for staking
+ 8 Zone & Output Upgrade
• Expand from standard 4 zones/outputs to 8
• Customizable configurations available
+ Real-time Ethernet Data Collection via Modbus TCP
• Access machine alarms and production data
• Limited machine control modification capability
+ Calibration
• Traceable calibration for Time, Temperature, Line Pressure
+ EOS (End of Stroke)
• Verify actuator reaching final position (built in; no physical sensor)
Specifications
Stroke Length
6 in (152 mm)
Applied Force Capacity
2,000 lb (inverse proportional: longer hold force durations available at lower application forces)
Drive System
Servo Motor with Z axis profile control; Y axis servo slide (optional)
Temperature Zones
4 standard, expandable to 8
Power Requirements
240V @ 30 Amp – Max System Power: 3840 Watt
Data Connectivity
Modbus TCP via Ethernet (optional)
Standard Dimensions
26 in x 34 in x 78 in (W x D x H) – minimum size, expandable to fit your application
Machine Weight
716 lb (325 kg)
Throat Depth
Unlimited – open 4-post design with no column restriction
Work Area / Base Plate
Servo slide top: 16 in x 10 in; base plate can overhang as needed
Position Accuracy / Repeatability
0.001 in (0.025 mm)
Max Heater Temperature
800°F (427°C)
Frame Construction
Rigid 4-post metal frame, customizable width, length, and height
Height Adjustment / Daylight
11.5 in working height from top of slide to bottom of dovetail – expandable
HMI Touchscreen
Allen-Bradley PanelView 800
Certifications
Designed to NFPA 79 and NFPA 70
Standard frame shown. Thanks to the 4-post frame design, every ServoStaker can be customized to any width, length, and height to fit your parts, tooling, and production line.
