Heat Staking Systems and Joining Systems for Plastic Assembly

Standard Heat Staking Machines

• TS-100: Arbor Style Press
• EZ/500: 1/4 Ton Press
• MP/500: 1/4 Ton Press w/ Microprocessor
• High-Tonnage Press
• Four Posts Heavy Duty Systems
• Bench Top Rotary Tables for Thermal Assembly Systems

Custom Heatstaking Systems

• Custom Rotary Systems for thermal and ultrasonic assembly

Sonitek's thermal assembly systems are versatile and can be customized for your specific application!

• Swaging and encapsulation.
• Installing Threaded Inserts and other metal components into plastic.
• Heat Sealing connectors (HSC) to printed circuit boards (PCB) and liquid crystal displays (LCD), and other substrates.
• ot-Knife Degating/Gate Tamping
  
  
• Cold Air Staking:
  Heat Staking Plastic Posts
  
  
• Date Coding/Branding
  
  Technical Design Guidelines:
  For Thermal Assembly Joint Design
  
  Thermal Actuators for System Integrators
  

• NEW Integrated Ultrasonic Welders
• Model S840: 20 kHz, 900w, 120v
• Model S870: 20 kHz, 1500w, 240v, 1 ph
• Technical Design Guidelines
• For ultrasonic welding (pdf)
• For ultrasonic joint design
• New!Coin/Card Encapsulation
• Horns:
  
• Standard Designs
• Custom Designs
• Refurbished

For Sonitek, Branson, Dukane or any other ultrasonic welder make/model, in any frequency!

• New!Sound Enclosures
• Fixtures we build all of our fixtures in house!
• Converters/Boosters:
• New Boosters
• Used Boosters
• New Converters
• Used Converters

 

Other Systems:

• Clamshell/ Blister Pack Sealing
• Corrugated Welders
• Film Feeders
• Custom Rotary Systems for thermal and ultrasonic assembly