This video explores Sonitek's engineering and manufacturing processes for ultrasonic welding and heat staking equipment. Based in Connecticut, Sonitek designs and builds advanced joining solutions, with a focus on in-house machining of critical components and custom tooling. Key technical highlights: Precision manufacturing of ultrasonic welding systems Engineering of heat staking equipment for diverse applications Custom tooling design and fabrication Manufacturing capabilities: Haas CNC mills and lathes for component production New Haas ST-20Y turning center enabling single-setup machining Machining of specialized materials, including titanium boosters The video features: Michael Moore discussing critical component manufacturing Paul Denton on Sonitek's technical approach and industry position Overview of Sonitek's partnership with Platt Tech High School for workforce development Gain insights into the engineering challenges and solutions in ultrasonic welding and heat staking technology, showcasing the intersection of design, machining, and assembly in modern manufacturing. #UltrasonicWelding #HeatStaking #PrecisionMachining #ManufacturingEngineering #CNCTechnology
Explore the Spectrum ULTRA Series High Tonnage Heat Staking System by Sonitek, featuring an optional Vision Inspection upgrade for enhanced precision and quality control. This advanced system is designed for high-force thermal applications and multi-point brass insert insertion on multiple height planes. Key Features: Vision Inspection: Optional upgrade for real-time monitoring and quality assurance. High Tonnage Forces: Available in 1-1/2 ton (HT1500), 2-1/2 ton (HT2500), and 5 ton (HT5000) models. Multi-Point Tooling Probe: Custom thermal probes with precise temperature control. Multi-Zone Temperature Controllers: Individual control for each staking or insertion tool. Digital Dwell Timer: Exact timing control for consistent staking. Post Cooling Feature: Reduces cycle times and prevents plastic adherence. Optical Touch Buttons: Ergonomic design for increased operator comfort. Applications: Ideal for multi-point insertion of brass inserts on multiple height planes, this system ensures precision and reliability for demanding thermal operations. Available Configurations: Model HT1500: 1-1/2 ton bench top Model HT2500: 2-1/2 ton bench top Model HT5000: 5 ton C Frame (table top only) Optional Upgrades: Vision Inspection System: Ensures each part meets quality standards. Slide Table: Easy assembly with “Out and Away” part loading. Rotary Tables/Linear Conveyors: Enhance automation and efficiency. Custom Fixturing: Tailored solutions for specific applications. For more information, contact our Sales Engineers or visit our website.
Introducing the Vertex Basic Series thermal press, Sonitek's compact solution for precise heatstaking operations. Designed for small bench-top applications, this system features intuitive touch screen controls and is available in three models: VB3, VB5, and VB10. The Vertex Basic Series offers forces ranging from 0 to 1400 lbs, making it suitable for various small precision tasks such as insertion, staking, degating, and date coding. Each model comes with up to four integrated temperature controllers, ensuring consistent and accurate performance. Available in both 120v and 240v power options, the Vertex Basic Series can be configured to meet your specific needs. The 240v models can also be upgraded to CE certification, providing additional flexibility for global applications. Key mechanical features include a rugged head assembly, non-rotation design, and a Velocity and Depth Control Unit (VCU) for precise control over head speed and stroke distance. The system is virtually maintenance-free, with all moving parts mounted in bushings and bearings. Safety is prioritized with two-hand anti tie-down circuitry and dual palm start buttons. The Vertex Basic Series also boasts advanced software features such as dynamic heater output assignments, multi-zone auto-tuning, and real-time IO monitoring. These capabilities ensure optimal performance and ease of use in your production environment. For more detailed information, including CAD drawings and specifications, please download our literature. Contact our Sales Engineers to discuss your application and how the Vertex Basic Series can enhance your precision assembly processes.
Learn more @ https://www.sonitek.com/vertex-mini-max-series/ Discover the cutting-edge VERTEX mini/MAX Series heat staking presses from Sonitek Corporation. These advanced machines set new standards in quality, safety, and performance for precise and repeatable thermal applications. Key features include: Industry-first self-calibration procedure Available in 2 sizes (VERTEX MINI & MAX) and 4 force options 5" stroke with adjustable micro-positive stop Digital microcontroller system with color touch screen HMI Multi-level password protection 4-zone temperature controlling power supply (upgradeable to 8+ zones on MAX) Perfect for heat staking, insertion, filter & membrane sealing, and various plastics joining applications. Learn how the VERTEX series can revolutionize your manufacturing process with its high speed, ergonomic design, and repeatability. Visit sonitek.com for more information or to request a quote. #HeatStaking #PlasticsJoining #ManufacturingTechnology #HeatStaking
At Sonitek, we specialize in precision heat staking processes, including the heat staking of clear plastic bosses using a thermal rosette tip on our Sonitek heat staking press. Heat staking involves applying heat and pressure to deform a plastic boss, creating a strong mechanical joint. Using a thermal rosette tip ensures even heat distribution, allowing the clear plastic to flow and form a robust joint without compromising its transparency. This method maintains the material’s aesthetics and integrity. Benefits of Heat Staking: Robust Joints: Durable and capable of withstanding mechanical stress. Precision: Consistent and repeatable joints with precise control. Aesthetic Integrity: Maintains the visual quality of clear plastics. Cost-Effective: Eliminates the need for additional fasteners or adhesives. Versatile: Suitable for various thermoplastics across multiple industries. At Sonitek, our advanced equipment and expertise ensure optimal performance and reliability for all your heat staking needs.
Visit https://www.Sonitek.com for more info. Discover the ultimate solution for low volume production and prototyping in our latest video on the Sonitek TS-100 Series. This state-of-the-art machine is a game-changer in efficiently installing threaded inserts into plastic parts. 🔧 About the Sonitek TS-100 Series: The TS-100 stands out with its versatility, allowing for various applications. It comes equipped with a Tapped 1/4 -28 probe for easy tip interchange, and an optional heated platen for mounting multiple thermal tips. Constructed on a robust cast aluminum base, it features a 1 ¼” diameter solid stainless-steel column, adjustable for a 3-inch stroke distance and ensuring precise control of the Z-axis depth. 🔥 Heat Staking Process Explained: Learn about the innovative heat staking process, where heat deforms a plastic component for fastening or joining another part. We delve into how the TS-100's integrated hydraulic speed control optimizes this process, ensuring accuracy and efficiency. 🌡️ Advanced Temperature Control: The machine includes one or two temperature controllers, adjustable from 80 – 600°F, facilitating a wide range of applications. Plus, its lever-actuated mechanism with a spring-loaded return makes operation a breeze. 🔌 Power and Certification: Operating on 120v or 240v, the TS-100 is CE certified, ensuring top-notch safety and performance standards. 🔀 Customization and Tooling: Custom thermal tip kits are available for both staking and insertion. The machine's quick heater disconnects and modular design make changing tooling fast and straightforward. All tooling is cross-compatible with other Sonitek machines. 🧊 Post-Cooling Feature: We highlight the importance of post-cooling, particularly for high-melting-temperature thermoplastics or spring retention applications. 🇺🇸 Proudly Made in the USA: Sonitek's range of Benchtop heat staking machines, alongside Ultrasonic Welders and tooling, are all built in the USA. Our systems are adaptable for automation, featuring rotary tables, robots, machine stands, part ejection, and sensing capabilities. 🌐 Learn More: For full details on the TS-100 and our other innovative solutions, visit https://www.Sonitek.com. Subscribe to our channel for more insights into advanced thermal assembly and how Sonitek is shaping the future of manufacturing technology. Don't forget to like and share this video! #SonitekTS100 #HeatStaking #ThreadedInserts #ThermalAssembly