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Sonitek "Quantum Series" NEW Ultrasonic Welder

$23,99500
Quantum Ultrasonic Models:
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Models

Quantum Q20

  • 20 kHz frequency, 2200 W max output
  • Weld Modes: Time, Energy, Peak Power
  • 50–100% amplitude control
  • 7" color touchscreen HMI
  • 20 job presets with complete weld history

Quantum Q20+

  • Includes everything from Quantum
  • Adds Distance (Melt Collapse) & Absolute Distance (via Linear Encoder)
  • Electronic Pressure Regulator (EPR) — closed-loop pressure control via touchscreen
  • Advanced pretrigger/trigger by distance

Key Features

  • ✓ Extra-large Blanchard-ground cast aluminum working platform with bolt-hole circle patterns for mounting lower jigs/fixtures
  • ✓ Black anodized, cast aluminum column with steel dovetail actuator support (rigid, repeatable, and stronger than aluminum)
  • ✓ Bolt pattern compatible with major brands to accept existing tooling
  • ✓ 13.5" gross head height adjustment via hand crank with integrated gas shock lift assist for effortless cranking
  • ✓ Rail-design precision-guided, non-rotating thruster for consistent processes
  • ✓ 565–700 lbs thruster force (80–100 psi)
  • ✓ 6" stroke with adjustable positive stop and position indicator (longer stroke than typical 3.9")
  • ✓ Load cell for dynamic triggering and force monitoring (peak weld force)
  • ✓ Adjustable head speed controls
  • ✓ Line pressure filter with dump valve and lock-out/tag-out
  • ✓ Ultrasonic Output: 200-240 V @ 50/60 Hz , Single Phase 20 Amp Max. @ 200 V
  • ✓ Hinged door secures converter with stack for fast changeovers (accepts CJ-20 style converters)
  • ✓ 7" color touchscreen HMI controlling all process parameters; boot-up < 20 s
  • ✓ Weld results displayed directly on the HMI home screen
  • ✓ Stack detection & overcurrent protection safeguard electronics
  • ✓ Cooling valve prevents stack overheating (optional continuous cool)
  • ✓ Control box fan auto-activates to prevent overheating
  • ✓ "Weld Test" screen: test-fire & auto-scan for optimal frequencies
  • ✓ "Head Down" screen: actuate head without sonics for setup
  • ✓ Resettable & lifetime cycle part counters
  • ✓ Hybrid automation I/O for integration as a slave device
  • ✓ Customizable, multi-level password protection
  • ✓ Ergonomic base with optional Opto-Touch palm buttons — uses same bolt pattern/threads as Branson® (no modifications)
  • ✓ Position flagging provides visual reference of positive stop vs horn position
  • ✓ Job storage: up to 20 presets
  • ✓ User Calibration — calibration manuals available for end user in house calibration

Advanced Control Features

Weld Modes & Triggers

  • • Time Mode
  • • Energy Mode
  • • Peak Power Mode
  • • Optional on Quantum+: Collapse & Absolute Distance
  • • Amplitude Control: 50–100% output range
  • • Afterburst: Enable/disable with settable delay and duration
  • • Pretrigger Types:
    - Off
    - Automatic
    - Time Delay
    - Optional (Quantum+): Pretrigger by Distance
  • • Trigger Options:
    - Adjustable Force via HMI
    - Optional (Quantum+): Trigger by Distance

Process Monitoring

  • • Real-time Power % graph
  • • Complete Weld History (last 50 welds):
    - Cycle Number & Time Stamp
    - Energy & Peak Power
    - Frequency & Error Codes
    - Peak Force & Position Data
    - Collapse & Absolute Distance
    - Trigger Position & Velocity
  • • Last-cycle weld data display with column customization
  • • Choose and display process-specific data on main screen
  • • 20 nameable job presets (parameters & limits)

Quality Control

  • • High/Low suspect and reject weld limits for quality assurance
  • • Stack detection system
  • • Overcurrent protection
  • • Multi-level password protection
  • • Cooling valve protection with optional continuous cool

Specifications

Input Power: 208–245 VAC, 50/60 Hz, 20 A, Single Phase
Dimensions: 16.69" W (424 mm) × 26.62" D (676 mm) × 40.55"–53.94" H (1027–1370 mm)
Throat Depth: 5.17" (131 mm) – 18.67" (474 mm)
Height Adjustment: 13.5" (342 mm)
Air Requirements: 80–100 psi clean, dry air filtered to 5 microns

Options

  • ✓ Leveling Plate — for planarity/squaring of fixtures to upper head

Advantages over Branson®

  • • Stronger, more rigid column design
  • • Longer 6" stroke (vs ~3.9")
  • • Hinged converter door for fast access
  • • Drop-in footprint — same bolt pattern/threads; no modifications
  • • Free in-house calibration support (no costly service fees)
100% Branson®-Compatible (20 kHz)
Uses the same converter, booster, horn, and fixtures as Branson® 2000/2000X/Xc (and same boosters/tooling from the 900 series).
Actuator mount dimensions match Branson® — the Quantum actuator can replace Branson® 900 / 2000 / 2000X/Xc actuators.
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