Sonitek - Heat Staking, Ultrasonic Welders, Air/Pneumatic Presses

Heat Staking Machines

Sonitek Heatstaking presses offer high speed, ergonomic & repeatable solutions for precise and repeatable thermal applications, like heat staking (riveting) of plastic bosses, insertion, filter & membrane sealing, and many more plastics joining applications

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Ultrasonic Welders

Sonitek has a complete selection of Ultrasonic Welders that are available in stock and ready to ship. Custom ultrasonic horns & tooling capabilities.

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Air Presses

Precision Pneumatic Presses for crimping, sealing, bending, forming, pressing, swaging, riveting, burnishing.

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Spare Parts Store

View our online parts store for our Heat Staking, Air Press, & Ultrasonic Welding machines.

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Custom Tooling

Sonitek designs and manufactures custom ultrasonic horns and thermal heat staking tooling for all job complexities. Our full engineering team and manufacturing services ensure precise design, debugging, and optimization for your plastic joining applications. Trust Sonitek for high-quality, reliable solutions tailored to your specific needs.

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Our Product Lines

Heat Staking

Heat staking is a precise method for joining dissimilar materials, especially thermoplastics, by applying heat and pressure. This process is widely used in the automotive, electronics, and medical device industries due to its reliability and cost-effectiveness.

Heat staking joins dissimilar materials, especially thermoplastics.
It creates strong, permanent bonds with minimal distortion.
Efficient and cost-effective for high-volume production.Efficient and cost-effective for high-volume production.

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Ultrasonic Welding

Ultrasonic welding is a fast and efficient process used to bond materials, often plastics, using high-frequency ultrasonic acoustic vibrations. This technique is ideal for joining intricate components and is widely utilized in industries such as automotive, electronics, and medical devices. The process ensures a strong, clean bond without the need for adhesives or solvents.

Ultrasonic welding provides rapid, precise bonding of complex components.
It produces clean joints without additional materials like adhesives.
Ideal for high-volume, cost-effective production.

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Air Presses

Air presses, or pneumatic presses, use compressed air to apply controlled pressure for assembly, forming, or pressing tasks. These versatile machines are used in a variety of industries, including manufacturing, electronics, and automotive, for their reliability and precision. Air presses are valued for their ease of use and ability to handle repetitive tasks with consistent results.

Air presses offer precise control for consistent, high-quality results.
They are versatile and can be used for a range of applications, from assembly to forming.
Easy to operate, reducing training time and improving productivity

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Custom Application Tooling

Custom tooling involves designing and manufacturing specialized tools tailored to meet specific production needs. This bespoke approach ensures that tools are optimized for efficiency, accuracy, and durability, making them ideal for unique or complex manufacturing processes. Custom tooling is essential in industries like automotive, aerospace, and electronics, where precision and reliability are paramount.

Custom tooling is tailored to meet specific production requirements, enhancing efficiency.
It ensures high precision and reliability in complex manufacturing processes.
Designed for durability, custom tools reduce downtime and maintenance costs.