ServoStaker: Servo Electric Heat Staking Machine

Sonitek®
SKU:
ServoStaker

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Sonitek ServoStaker

Advanced AC Servo Heat Staking Machine

Revolutionizing Thermal Plastics Joining with Unmatched Precision, Efficiency, and Versatility

Why Choose ServoStaker?

  • Precise Z Axis Profile Control
  • Multiple Auto Control Modes
  • Integrated Temperature Controls
  • Real-Time Monitoring and Trends
  • Advanced Safety Features
  • Customizable Units and Modes
  • Parts & Lifecycle Counting
  • Energy-Efficient Operation

ServoStaker vs. Traditional Pneumatic Systems

Feature ServoStaker Pneumatic Systems
Control Mechanism AC Servo Motor with advanced profile control Compressed air
Precision High (Position, Velocity, Dwell control) Limited (mechanical stops)
Temperature Control 4-8 Integrated zones with auto-tuning Limited or separate control
Monitoring Real-time I/O, status, and temperature trends Limited monitoring capabilities

Standard Features

  • ✓ Z Axis Profile Control
    • Position, Velocity, Dwell control
    • Rapid Approach, Seek, Final positioning
    • Strip Delay and Process Home functions
  • ✓ Manual Axis Control via Jog Mode
    • Precision actuator control for profile development
    • Real-time actuator position display
  • ✓ Multiple Auto Control Modes
    • Absolute, Stepping, Stepping End
    • Step By Force, Stop At Force, Seek To Contact
  • ✓ 4 Integrated Temperature Controls & Outputs
    • Easy multi-zone auto-tuning
    • Dynamic heater output assignments
    • OTA (Out of Temperature Cycle Limit) protection
  • ✓ Thermal Runaway Protections
    • Unplugged thermocouple detection
    • Zone over/under temperature monitoring
    • Incorrect output assignment detection
  • ✓ Multi-Layer Password Protection
    • Operator, Administrator, and Calibration access levels
  • ✓ Real-Time I/O and System Status View
  • ✓ Real-Time Temperature Trend
    • 10-second interval temperature capture for all zones
    • Graphical display of auto-tuning and process temperatures
  • ✓ EPR (Electronic Pressure Regulator)
    • Interface-adjustable process pressure
    • Process pressure fault monitoring
  • ✓ LPS (Line Pressure Sensor)
    • Air supply pressure monitoring
    • Cycle restriction on low pressure
  • ✓ Unit Selection (Fahrenheit / Celsius – Millimeter / Inch)
  • ✓ Heat Bypass Mode
  • ✓ Profile Control Dwell Timers
    • Adjustable dwell timers between axis moves
    • Enhanced heat, cooling, and strip delay control
  • ✓ Parts & Lifecycle Count
    • Resettable part counter for fault-free cycles
    • Non-resettable lifecycle counter

Optional Upgrades

  • ➕ Up to 4 PPS (Parts Presence Sensors)
    • Detect and verify part placement before staking
    • Customizable activation based on application design
  • ➕ Slide (Manual)
    • Load parts away from heated tooling
    • Manually move parts under tooling for staking
  • ➕ 8 Zone & Output Upgrade
    • Expand from standard 4 zones/outputs to 8
    • Customizable configurations available
  • ➕ Real-time Ethernet Data Collection via Modbus TCP
    • Access machine alarms and production data
    • Limited machine control modification capability
  • ➕ Calibration
    • NIST traceable calibration for Time, Temperature, Line Pressure, and Motor Load Feedback
  • ➕ EOS (End of Stroke)
    • Verify actuator reaching final position

Power Requirements

Vertex 4 or 8 Zone Servo Staker:
240V @ 30 Amp – Max System Power: 3840 Watt