Heat Staking

With over 30 years of expertise, Sonitek Heat staking presses are designed to deliver unparalleled reliability and repeatability in your thermal applications. Our systems are packed with advanced features and options, ensuring optimal performance for diverse manufacturing needs.

Key Application Examples:

  • Thermoplastic Processing: Heat staking and heat swaging for all thermoplastic materials
  • Precision Encapsulation: For sensitive components and assemblies
  • Fastener Installation: Threaded inserts, torque limiters, and compression limiters
  • Membrane Sealing: For filters, films, and other sensitive materials
  • Product Identification: Date-coding and serializing components
  • Finishing Operations: Hot-knife degating and trimming applications
  • Electronics Assembly: Heat sealing connectors (HSC) to printed circuit boards (PCBs)

Explore our comprehensive range of solutions below to find the perfect match for your manufacturing processes.

Heat Staking Machines

Vertex mini/MAX
Vertex mini/MAX

Our newest model with self-calibration, integrated temperature controls, presets, data export, and mechanical upgrades for superior accuracy and precision.

Vertex BASIC
Vertex BASIC

Compact, cost-effective thermal press with user-friendly touchscreen controls and integrated system controllers. Ideal for basic applications.

TS-100 Series
TS-100 Series

Hand-operated press perfect for low-volume production runs and prototyping applications, offering flexibility and ease of use.

ServoStaker
ServoStaker

Advanced plastic joining with precise Z-axis control, integrated temperature management, real-time monitoring, and customizable features.

ULTRA Series
ULTRA Series

Feature-rich thermal press with a wide range of options, accessories, and multi-level control package via color touchscreen. Expandable I/O capabilities.

High Tonnage Heat Stakers
High Tonnage Heat Stakers

Robust systems for demanding applications, delivering up to 5 tons of force with precision, durability, and customizable features.

Automation & Custom Systems

CNC / DRILL PRESS HEAT STAKING KIT
CNC / DRILL PRESS HEAT STAKING KIT

Versatile heat staking solution designed for seamless integration with CNC machines and drill presses, enhancing existing equipment capabilities.

CUSTOM DESIGNED THERMAL ASSEMBLY SYSTEMS
CUSTOM DESIGNED THERMAL ASSEMBLY SYSTEMS

Bespoke thermal assembly solutions tailored to meet specific manufacturing requirements, optimizing efficiency and quality.

ROTARY HEAT STAKING MACHINES
ROTARY HEAT STAKING MACHINES

High-volume production systems featuring rotary indexing for efficient and continuous heat staking operations.

THRUSTERS/ACTUATORS (LT SERIES)
THRUSTERS/ACTUATORS (LT SERIES)

Precision actuators engineered for controlled force application in thermal assembly processes, ensuring consistent results.

WEB & FOIL INDEX FEEDERS FOR HEAT SEALING MEMBRANES (CUT & SEAL)
WEB & FOIL INDEX FEEDERS

Automated feeders for precise membrane placement and sealing operations, streamlining production processes.